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Alumina Ceramic Foam Filters are porous, high-temperature-resistant materials made from aluminum oxide (Al₂O₃). They are widely used in the metal casting industry to filter molten metals, removing impurities and improving the quality of cast products. Alumina (aluminum oxide) is a ceramic material known for its excellent thermal stability, chemical resistance, and mechanical strength, making it ideal for demanding applications in foundries and metal processing.


Key Features of Alumina Ceramic Foam Filters

  1. High-Temperature Resistance:

    • Alumina ceramic foam filters can withstand extreme temperatures, making them suitable for filtering molten metals such as aluminum, copper, iron, and steel.


  2. Chemical Inertness:

    • Alumina is chemically stable and does not react with molten metals or slag, ensuring consistent performance.


  3. Thermal Shock Resistance:

    • These filters can endure rapid temperature changes without cracking or breaking, which is critical in metal casting processes.


  4. High Porosity and Surface Area:

    • The foam structure provides a large surface area for effective filtration, capturing impurities like oxides, inclusions, and particulates.


  5. Mechanical Strength:

    • Alumina filters maintain their structural integrity under the pressure and flow of molten metal.


  6. Customizable Pore Size:

    • Filters are available in various pore sizes (measured in pores per inch, PPI) to suit different metal casting requirements.



Applications of Alumina Ceramic Foam Filters

  1. Aluminum Casting:

    • Widely used in aluminum foundries to remove impurities, improve metal quality, and reduce defects in castings.

  2. Iron and Steel Casting:

    • Used in ferrous metal casting to enhance the purity and mechanical properties of the final product.

  3. Copper and Copper Alloy Casting:

    • Effective in filtering non-ferrous metals like copper and its alloys.

  4. Investment Casting:

    • Used in precision casting processes to produce high-quality, defect-free components.

  5. Continuous Casting:

    • Employed in steel production to improve the quality of continuously cast billets, slabs, and other products.


Technique Data of Alumina Ceramic Foam Filter:


Package: Hard Carton or Wooden Carton with Pallet.
Material
Alumina
Silicon Carbide
Zirconia
Color
White
Grey black
Yellow
Pore Density
10-60ppi
10-60ppi
10-60ppi
Porosity
80-90%
80-90%
80-90%
Refractoriness
≤1100℃
≤1500℃
≤1700℃
Bending Strength
>0.6Mpa
>0.8Mpa
>1.0Mpa
Compression Strength
>0.8Mpa
>0.9Mpa
>1.2Mpa
Volume-weight
0.3-0.45g/cm³
0.35-0.5g/cm³
0.9-1.5g/cm³
Thermal shock resistance
6times/1100℃
6times/1100℃
6times/1100℃
Application
Aluminium Aluminium alloys and other
Non-ferrous alloys
Ductile Cast Iron
Malleable Cast Iron
Gray iron and other Cast Iron
High melting point metal alloys like Steel
Alloy Steel
Stainless



Composition of product
Silicon Carbide,AL2O3,SiO ect
Color
Grey,Dark Grey
Using Temperature
≤1550℃
Number of hole density PP(holes per square inch)
10,15,20,30
Porosity
85%-90%
CMOR Mpa
≥1.5Mpa(Industry Standard 1.0Mpa)
Bulk Density
0.4g/cm3~0.5g/cm3
Square specification(mm)
Max filtering capacity(kg)
Normal metal fluid flow velocity(kg/s)
Round Specification(mm)
Max filtering capacity(kg)
Normal metal fluid flow velocity(kg/s)

Ductile cast iron
Ash cast iron/
copper-aluminum castings
Ductile cast iron
Ash cast iron/
copper-aluminum castings

Ductile cast iron
Ash cast iron/
copper-aluminum castings
Ductile cast iron
Ash cast iron/
copper-aluminum castings
40*40*22
32
64
3
4
Φ40*22
25
50
2
3.5
50*50*22
50
100
4
6
Φ50*22
35
70
3
4.5
60*60*22
72
144
5
8
Φ60*22
50
100
4.2
6.5
75*50*22
75
150
6
9
Φ70*22
75
150
5.5
8.8
100*50*22
100
200
8
12
Φ80*22
100
200
7.2
11
75*75*22
110
220
9
14
Φ90*22
120
240
9
14
80*80*22
150
300
12
18
Φ100*22
140
280
11
17
100*100*22
200
400
16
24
Φ110*22
190
380
13
20
150*100*22
300
600
24
36
Φ120*22
230
460
16
25
150*150*22
450
900
36
54
Φ150*22
350
700
25
30



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