Arc-shaped Plastic Super Saddle Ring for Drying Towers

Plastic super saddle ring is also called super saddle ring, plastic super intalox saddle. Its shape is similar to the saddle. This product is improved on the basis of plastic intalox saddle. It changes the latter's smooth edge into corrugated edge. This design enlarges the voids among the random packings and improves the gas-liquid distribution in the packed layers. Besides, plastic super intalox saddle adds many small openings on its arc-shaped surface. This not only promotes the inside and outside air circulation but also increases the free passages of the fluid.

Compared with plastic raschig ring, plastic super saddle ring has higher strength and better mass transfer performance. It has longer liquid hold-up and residence time than the plastic intalox saddle. Therefore, plastic super saddle ring has better separation effect and higher mass transfer efficiency. It is suitable for demethanization, sulphuric acid production, dewaxed oil extraction purification and phthalic anhydride refining.

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The holes on plastic super saddle ring's surface increases the free passages of the fluid.

Arc-Shaped Plastic Super Saddle Ring for Drying Towers

What is an Arc-Shaped Plastic Super Saddle Ring?

The Arc-Shaped Plastic Super Saddle Ring is a high-performance random packing material designed for drying towers and other mass transfer applications. Its unique arc-shaped structure enhances gas-liquid contact, ensuring efficient separation and drying processes.

Key Features of Arc-Shaped Plastic Super Saddle Rings

Superior Gas-Liquid Distribution – Optimized design ensures uniform fluid dispersion.
Low Pressure Drop – Enhances efficiency by allowing smooth airflow.
High Chemical and Thermal Resistance – Withstands exposure to harsh chemicals and varying temperatures.
Lightweight and Durable – Reduces operational load while maintaining structural integrity.
Improved Mass Transfer Efficiency – Enhances drying and separation performance.

Applications of Arc-Shaped Plastic Super Saddle Rings

Drying Towers

Used in chemical and industrial drying processes to maximize efficiency.

Gas Absorption and Stripping Columns

Enhances mass transfer in gas treatment applications.

Cooling Towers and Wastewater Treatment

Improves liquid dispersion and heat exchange in cooling and treatment systems.

Chemical and Petrochemical Industries

Ideal for separation, purification, and reaction support applications.

Advantages of Using Arc-Shaped Plastic Super Saddle Rings

High Surface Area for Better Performance – Ensures effective gas-liquid interaction.
Corrosion and Wear Resistance – Long-lasting performance in aggressive environments.
Energy-Efficient Operation – Reduces pressure drop and minimizes energy consumption.
Easy Installation and Maintenance – Lightweight design simplifies handling and replacement.

How to Use Arc-Shaped Plastic Super Saddle Rings in Drying Towers

Select the Right Size – Choose based on process specifications.
Ensure Even Distribution – Proper packing arrangement enhances performance.
Monitor Regularly – Conduct periodic inspections for optimal efficiency.

Conclusion

Arc-Shaped Plastic Super Saddle Rings are an excellent choice for drying towers and other mass transfer applications. Their innovative design, durability, and efficiency make them a top-tier solution for industries requiring superior performance. Invest in high-quality Arc-Shaped Plastic Super Saddle Rings to enhance process reliability and efficiency.

Specifications:

● Material: PE (polyethylene), PP (polypropylene), RPP (reinforced polypropylene), PVC (polyvinyl chloride), CPVC (chlorinated polyvinyl chloride) and PVDF (polyvinylidene fluoride).

● Lifespan: more than 3 years.

● Package: plastic bags, cartons.

Table 1: The Technical Parameter of Plastic Super Saddle Ring
Item	Size (mm)	Surface Area (m²/m³)	Voidage	Bulk Number (n/m³)	Bulk Density (kg/m³)	Dry Packing Factor (m^-1)
PSST-01	25 × 12.5 × 1.2	260	90%	51200	92	390
PSST-02	38 × 19 × 1.2	178	96%	25200	75	201
PSST-03	50 × 25 × 1.5	168	97%	6300	76	184
PSST-04	76 × 38 × 2.6	130	98%	3700	64	138

Features:

·Various types.

·High strength.

·Low gas-liquid resistance.

·High chemical stability.

·Excellent heat resistance.

·Good mass transfer effect.

Applications:

·Used in desulfurization and decarbonization.

·Used in absorption, extraction and heat transfer.

·Applied in various drying, scrubbing and stripping towers.

·Applied in sulphuric acid production, dewaxed oil extraction purification and phthalic anhydride refining.